Double Column Heavy Duty Metal Cutting Bandsaw Machines -
Fullyautomatic Metal Cutting Bandsaw Machines (UEDCA Models)

Feeding of Job: Automatic
Clamping Declamping of Job: Automatic
Upifting of Arm: Automatic

 

Saw Head

Saw head unit is supported by two rigid hard-chrome plated & ground vertical columns, which are guided by self lubricated bushes. The blade is guided by bearings & carbide wear pads. The blade can be tightened and released hydraulically. The blade is hydraulically tightened up to recommended tensile strength of the saw blade. The saw is driven by sufficient drive power to cut material.

Auto Work Height Control

The quick approach arm eliminated the need for the operator to manually adjust the blade height to accommodate different sizes of the material. The blade will approach the material rapidly until the arm make contact, when the saw starts cutting.

Blade Guides

The guide ensures accurate cutting & long blade life. They are factory set. It consists of spring loaded, self-adjusting carbide faced inserts. Adjustment screws are provided to allow easy blade changing. The blade is guided by roller bearings & carbide wear pads.

Saw Feed

Saw head up & down motion is controlled by hydraulic cylinder and regulated by a pressure compensated flow control valve.

Job Clamping

This is controlled by hydraulic cylinder & valves. The jaws of the front & rear vices are in one straight line and perpendicular to the blade. The movement of jaws of both the vices are controlled by hydraulic cylinder & valves.

Split Front Vice

This unique vice design permits the workpiece to be automatically indexed. The vice securely clamps the workpiece on both side of the cut thus minimizing drop off burrs. This design is most suitable for nesting or bundle cutting and is ideal for cutting short length pieces.

Auto Length Indexing & Length Counter

The automatic feeding of job is also done by indexing. The feed length can set by means of screw & digital counter assembly with length accuracy of +/- 0.2mm. The hand wheel is provided to set the cutting length upto 400mm which can be read on digital counter in increment of 0.1mm. The multiple stroke makes it possible to multiply the number of index cycles when pieces longer than 400mm are required. ( Available in DCA Automatic machines ).

Nesting Fixture / Bundle Clamping

A nesting fixture set consists of hydraulically operated vertical clamps which are mounted on the rear and front vices. This makes it possible to cut multiple pieces at a time.

Powered Blade Cleaning Brush

The power driven brush keeps the blade teeth free from chips for smoother cutting & increase the performance and life of the blade.

Standard Accessories

  • Hydraulic Band Tension
  • Hydraulic Split Front Vice with Full Stroke Clamping
  • Variable Hydraulic Cutting Feed Controller
  • Auto Saw Frame Height Adjustment
  • Roller Bearing Carbide Blade Guide
  • Complete Hydraulic System
  • Complete Coolant System
  • Complete Electrical System
  • Power Driven Chip Removal Wire Brush
  • Digital Band Speed Indicator With Blade Stalling and Breakage Shut Off
  • Step Pulley With V-Belt
  • Bi-metal Bandsaw Blade 1 Nos.

Additional Accessories Only For Fully Automatic Models

  • PLC Based Electric Panel Board
  • Hydraulic Shuttle Vice with 1.5MT Roller Table
  • Multiple Indexing
  • Digital Piece Counter with 0.2mm Accuracy

Extra Accessories

  • Variable Speed D.C./A.C. Drive
  • Automatic Chip Conveyor
  • Hand Operated Chip Conveyor
  • Hydraulic Bundle Clamping Attachment
  • Auto/Manually Operated Lubrication System
  • Job Roller Stand

Technical Specifications

"Universal" Hinged Type Low Cost Semiautomatic High Speed Bandsaw Machines

MODEL Units UEDC 150 & UEDCA 150 UEDC 200 & UEDCA 200 UEDC 300 & UEDCA 300 UEDC 400 & UEDCA 400 UEDC 500 UEDC 600 UEDC 800 UEDC 1000 UEDC 1200
Cutting   Capacity Round mm 150 200 300 400 500 600 800 1000 1200
Cutting   Capacity Square mm 150x150 200x200 300x300 400x400 500x500 600x600 800x800 1000x1000 1200x1200
Cutting Speed mt/min 20 - 80 20 - 80 20 - 80 20 - 80 15 - 75 15 - 75 15 - 75 15 - 75 15 – 75
Blade Size Length 3000 4100 4570 5450 6900 8000 8800 12300 13900
Width 27 34 34 41 54 67 67 80 80
Thick 0.9 1.1 1.1 1.3 1.6 1.6 1.6 1.6 1.6
Saw Motor Capacity HP 2 2 3 5 7.5 10 12.5 15 20
Hydraulic Motor Capacity HP 1 1 1 1 1.5 1.5 2 2 2
Hydraulic Tank Ltr. 45 60 80 100 100 120 120 120 120
Coolant Motor Capacity HP 0.15 0.15 0.15 0.15 0.25 0.25 0.25 0.25 0.25
Coolant Tank Ltr. 50 60 60 80 100 100 100 100 100
Approximate Net Weight Kg. 900 1500 2000 3000 4000 5000 7500 10000 12000
Overall Dimensions L 2150 2300 2600 3050 3600 4000 4090 6000 7000
W 1100 1100 1150 1150 1800 1800 1800 2500 2600
H 1200 1500 1650 1650 2300 2450 2930 3500 3600
Cutting Taper Accuracy mm +/- 0.1 +/- 0.1 +/- 0.1 +/- 0.1 +/- 0.1 +/- 0.1 +/- 0.1 +/- 0.1 +/- 0.1

Note:

  1. For optimum performance of the Bandsaw machine, Bandsaw blade should be selected as per the geometry and grade of the material.
    Please consult Blade Manufacturer or refer our instruction manual.
  2. All above information is subject to change arising out of continuous product improvement.